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Maintenance & Reliability Management

Maintenance & Reliability Management

TUJUAN PELATIHAN Maintenance & Reliability Management

1. Memahami konsep Maintenance & Reliability Management.
2. Menyusun strategi pemeliharaan yang efektif.
3. Mengurangi downtime dan meningkatkan availability aset.
4. Mengoptimalkan biaya pemeliharaan.
5. Menggunakan indikator kinerja (KPI) dalam pengelolaan maintenance.
6. Menerapkan continuous improvement pada sistem maintenancelunak yang ada.

MATERI Training Maintenance & Reliability Management Maintenance & Reliability Management

Fundamental Maintenance Management

1. Introduction to Maintenance & Reliability

• Definisi maintenance dan reliability
• Tujuan maintenance
• Asset Life Cycle
• Maintenance Management Framework
• Hubungan maintenance dengan produksi

2. Maintenance Strategy

• Corrective Maintenance
• Preventive Maintenance
• Predictive Maintenance
• Condition Based Maintenance (CBM)
• Risk Based Maintenance (RBM)
• Reliability Centered Maintenance (RCM)
• Total Productive Maintenance (TPM)

3. Failure Management

• Failure Pattern
• Functional Failure
• Failure Mode
• Failure Mechanism
• Consequence of Failure
• Failure Reporting

2 – Reliability Engineering

4. Reliability Fundamentals

• Reliability
• Maintainability
• Availability
• MTBF
• MTTR
• Failure Rate
• Bathtub Curve
• Weibull Concept .

5. Root Cause Analysis (RCA)

• Problem Solving
• Root Cause Analysis
• 5 Why
• Fishbone Diagram
• Fault Tree Analysis
• Pareto Analysis

6. Reliability Improvement

• Bad Actor Equipment
• Reliability Improvement Program
• Defect Elimination
• Continuous Improvement
• Lessons Learned

3 – Maintenance Planning & Performance Management

7. Maintenance Planning & Scheduling

• Work Order System
• Job Planning
• Work Scheduling
• Shutdown Planning
• Resource Allocation
• Backlog Management

8. Spare Parts Management

• Critical Spare Parts
• Inventory Classification
• ABC Analysis
• Min-Max Stock
• Economic Order Quantity (EOQ)

9. Maintenance KPI

• Overall Equipment Effectiveness (OEE)
• Availability
• Mean Time Between Failure (MTBF)
• Mean Time To Repair (MTTR)
• Schedule Compliance
• Planned Maintenance Percentage (PMP)
• Maintenance Cost
• Breakdown Frequency

10. Developing Maintenance Improvement Plan

• Gap Analysis
• Improvement Roadmap
• Action Plan
• Cost-Benefit Analysis
• Monitoring & Review

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