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Online Training – Zero Downtime Management

Training Zero Downtime Management

DESKRIPSI Training Zero Downtime Management

Dalam industri manufaktur, shipyard, energi, maupun proses produksi lainnya, downtime menjadi salah satu faktor utama yang dapat menurunkan produktivitas, meningkatkan biaya operasional, menghambat target produksi, serta mempengaruhi kualitas dan ketepatan waktu pekerjaan. Oleh karena itu, perusahaan perlu menerapkan strategi pengelolaan maintenance dan reliability yang efektif guna meminimalkan gangguan operasional dan menjaga kontinuitas proses kerja.

Training “Zero Downtime Management” membantu perusahaan meningkatkan keandalan equipment, efektivitas maintenance, serta pengendalian operasional melalui pendekatan preventive maintenance, predictive maintenance, problem solving, dan continuous improvement. Pelatihan ini dirancang secara praktis dan aplikatif agar peserta mampu memahami strategi pengurangan downtime serta mengembangkan sistem maintenance yang efektif guna mencapai operational excellence.

TUJUAN Training Zero Downtime Management

Setelah mengikuti pelatihan ini, peserta diharapkan mampu:

• Memahami konsep downtime dan dampaknya terhadap operasional perusahaan
• Mengidentifikasi penyebab utama downtime pada equipment dan proses produksi
• Mengimplementasikan preventive dan predictive maintenance
• Meningkatkan reliability dan availability equipment
• Mengurangi breakdown, delay, dan operational loss
• Menerapkan teknik problem solving dan root cause analysis
• Mengembangkan strategi continuous improvement dalam maintenance management
• Meningkatkan efisiensi operasional dan produktivitas perusahaan

MATERI Training Online – Zero Downtime Management Training Zero Downtime Management

1. Fundamental of Downtime Management
   • Pengertian downtime dan operational loss
   • Dampak downtime terhadap produktivitas dan biaya
   • Konsep reliability & equipment availability
   • Maintenance mindset dalam industri modern
2. Maintenance Management System
   • Maintenance management overview
   • Preventive maintenance strategy
   • Predictive maintenance concept
   • Corrective maintenance management
3. Equipment Reliability Improvement
   • Reliability centered maintenance (RCM)
   • Equipment criticality analysis
   • Failure pattern identification
   • Asset lifecycle management
4. Root Cause Analysis for Downtime
   • Teknik identifikasi penyebab downtime
   • Root Cause Analysis (RCA)
   • Fishbone Diagram & 5 Why Analysis
   • Corrective & preventive action
5. Planning & Scheduling Maintenance
   • Maintenance planning system
   • Work order management
   • Shutdown & turnaround planning
   • Spare part management strategy
6. Monitoring & Performance Measurement
   • Maintenance KPI & performance indicator
   • Mean Time Between Failure (MTBF)
   • Mean Time To Repair (MTTR)
   • Equipment efficiency analysis
7. Lean Maintenance & Continuous Improvement
   • Lean maintenance concept
   • Eliminasi waste dalam maintenance process
   • Continuous improvement strategy
   • Productivity improvement through maintenance
8. Team Coordination & Communication
   • Effective communication in maintenance team
   • Coordination with production & operation department
   • Leadership in maintenance activity
   • Building proactive maintenance culture
9. Safety in Maintenance Operation
   • Safe maintenance practice
   • Permit to work awareness
   • Risk identification during maintenance
   • Safety culture integration
10. Case Study & Action Plan
    • Studi kasus downtime industri
    • Analisa kegagalan equipment
    • Penyusunan downtime reduction plan
    • Evaluasi implementasi di workplace

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