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Maintenance Planning, Scheduling and Work Control

PENDAHULUAN

Tujuan utama dari maintenance adalah mempertahankan kondisi plant/system/mesin selalu sebagaimana ketika masih baru. Dalam rangka mencapai tujuan itu Departemen Maintenance banyak melakukan usaha-usaha pemeliharaan. Dunia modern menuntut seluruh usaha yang dilakukan harus efektif dan efisien. Oleh karena itu diperukan parameter yang jelas yang dapat digunakan untuk menilai keberhasilan Departemen Maintenance. Reliability (kehandalan) merupakan parameter yang tepat untuk menilai keberhasilan Departemen Maintenance.

Training ini (terutama) membahas bagaimana menetapakan angka reliability (reliabilitas/kehandalan) sehingga keberhasilan perencanaan yang dibuat Departemen Maintenance dapat dinilai dengan parameter yang tepat.

MATERI Training Maintenance Planning, Scheduling and Work Control

1. Introduction, Maintenance Overview

• Maintenance Goal
• Run to Failure (RTF)
• Scheduled Maintanance (Preventive Maintenance)
• Predictive Maintenance (Based Condition Monitoring)
• Total Productive Maintenance (TPM)
• Reliability Centered Maintenance (RCM)

2. Risk Priority Number (RPN)

3. Reliabilty, The Quantitative Parameter of Maintenance Goal

• Maintability based on RPN
• Availibility based on Best Performance of System
• Reliability Formula

4. Computerized Calculation of Reliability

5. Plant/System Reliability

• Paralel System
• Seri System
• Seri Paralel System

6. Reliability Degradation

7. Improving Reliability

8. Maintenance Decisions

• Inspection Decisions
• Overhaul & Repair Decisions
• Replacement Decisions
• Scheduling, Sequencing & Routing

9. Maintenance Work Control

• Problem Solving
• Types of Work Control
• Control Documentation
• Maintenance Performance Indicators

10. Spares Management

• Inventory Modelling
• Spares Requirements Assessment
• Codification and Cataloguing
• Stock Control
• Repairable Item Management
• Purchasing

TRAINING METHOD

Presentation

Discussion

Case Study

Evaluation

FACILITY

Training Kit

Handout

Certificate

Lunch + 2x Coffee Break

Souvenir

Pick Up Participants (Yogyakarta)

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