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Online Training – Demand Planing, Inventory & Warehouse Coordination

Demand Planning, Inventory & Warehouse Coordination

OVERVIEW

Pelatihan Demand Planning, Inventory & Warehouse Coordination dirancang untuk meningkatkan kemampuan peserta dalam mengintegrasikan proses peramalan permintaan, perencanaan persediaan, dan aktivitas warehouse. Peserta akan memahami bagaimana data permintaan, pola konsumsi, lead time, kapasitas penyimpanan, dan kebutuhan operasional digunakan sebagai dasar pengambilan keputusan supply chain.

Dengan pendekatan integrated planning, inventory optimization, dan warehouse coordination, peserta akan dibekali metode untuk meningkatkan akurasi forecasting, mengoptimalkan level persediaan, mengurangi inventory cost, serta meningkatkan koordinasi antara planning, procurement, warehouse, dan distribution.

 

TUJUAN

1. Memahami konsep Demand Planning, Inventory Management, dan Warehouse Coordination.
2. Menganalisis pola permintaan dan faktor yang memengaruhi kebutuhan inventory.
3. Menerapkan metode forecasting untuk meningkatkan akurasi perencanaan permintaan.
4. Menentukan level inventory yang optimal berdasarkan kebutuhan operasional.
5. Memahami konsep Safety Stock, Reorder Point, dan Economic Order Quantity (EOQ).
6. Mengendalikan risiko overstock, stockout, dan inventory obsolescence.
7. Mengintegrasikan demand planning dengan aktivitas warehouse.
8. Meningkatkan koordinasi antara planning, procurement, warehouse, dan distribution.
9. Menggunakan KPI untuk mengukur efektivitas demand, inventory, dan warehouse management.
10. Menyusun strategi peningkatan efisiensi dan koordinasi supply chain secara berkelanjutan.

 

MATERI Training Online – Demand Planing, Inventory & Warehouse Coordination

1. Fundamental Demand Planning & Inventory Management

• Konsep dasar demand planning.
• Peran inventory dalam supply chain.
• Hubungan demand, supply, inventory, dan warehouse.
• Inventory planning process.
• Tantangan demand & inventory management.

2. Demand Analysis & Demand Pattern

• Analisis historical demand.
• Identifikasi demand pattern.
• Trend dan seasonality.
• Demand variability.
• Faktor penyebab perubahan permintaan.
• Identifikasi demand uncertainty.

3. Demand Forecasting Techniques

• Konsep dasar forecasting.
• Qualitative dan quantitative forecasting.
• Moving Average.
• Weighted Moving Average.
• Exponential Smoothing.
• Forecast accuracy.
• Forecast error analysis.

4. Inventory Planning & Optimization

• Konsep inventory planning.
• Inventory classification.
• ABC Analysis.
• FSN Analysis.
• Stock level optimization.
• Inventory turnover.
• Slow moving dan obsolete inventory.

5. Safety Stock & Replenishment Management

• Konsep Safety Stock.
• Lead time dan lead time variability.
• Reorder Point (ROP).
• Minimum-Maximum Stock.
• Economic Order Quantity (EOQ).
• Replenishment strategy.
• Service level.

6. Demand & Supply Coordination

• Demand-Supply balancing.
• Supply planning.
• Capacity consideration.
• Procurement coordination.
• Supplier lead time.
• Material availability planning.
• Pengendalian supply-demand gap.

7. Warehouse Capacity & Inventory Coordination

• Warehouse capacity planning.
• Storage capacity utilization.
• Inventory positioning.
• Stock location planning.
• Material flow.
• Space utilization.
• Koordinasi inventory dengan warehouse operation.

8. Warehouse Receiving, Storage & Stock Availability

• Receiving planning berdasarkan demand.
• Put-away strategy.
• Stock availability monitoring.
• Picking requirement planning.
• Dispatch coordination.
• Inventory replenishment ke area operasional.
• Pencegahan stock discrepancy.

9. Inventory Accuracy & Stock Control

• Konsep inventory accuracy.
• Cycle counting.
• Stock opname.
• Inventory reconciliation.
• Stock discrepancy analysis.
• Root Cause Analysis.
• Inventory adjustment control.

10. Integrated Planning & S&OP Awareness

• Konsep Sales & Operations Planning (S&OP).
• Demand review.
• Supply review.
• Inventory review.
• Coordination antara sales, planning, procurement, dan warehouse.
• Integrated decision making.
• S&OP performance monitoring.

11. Supply Chain KPI & Performance Measurement

• Forecast Accuracy.
• Forecast Bias.
• Inventory Turnover.
• Days Inventory Outstanding.
• Stockout Rate.
• Service Level.
• Order Fulfillment Rate.
• Warehouse Utilization.
• OTIF.
• KPI dashboard dan performance review.

12. Digital Tools for Demand & Inventory Planning

• Pemanfaatan Excel untuk demand planning.
• Inventory planning dashboard.
• Data visualization.
• WMS dan ERP awareness.
• Real-time inventory visibility.
• Data integration antara planning dan warehouse.
• Pemanfaatan data untuk decision making.

13. Problem Solving & Continuous Improvement

• Identifikasi masalah demand dan inventory.
• Pareto Analysis.
• 5 Why Analysis.
• Fishbone Diagram.
• Corrective Action.
• Inventory cost reduction.
• Continuous improvement strategy.