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Online Training – Forklift Safety & Warehouse Traffic Management

Forklift Safety & Warehouse Traffic Management

OVERVIEW

Pelatihan Forklift Safety & Warehouse Traffic Management dirancang untuk meningkatkan pemahaman dan kompetensi peserta dalam mengoperasikan forklift secara aman serta mengelola lalu lintas kendaraan, material handling equipment, dan pedestrian di lingkungan warehouse. Materi mencakup prinsip keselamatan forklift, identifikasi bahaya, pemeriksaan unit, teknik berkendara aman, loading-unloading, stacking, serta pengendalian risiko kecelakaan di area kerja.

Melalui pendekatan risk-based safety management, peserta akan memahami strategi menciptakan sistem lalu lintas warehouse yang teratur, aman, dan efisien melalui pengaturan jalur forklift, pedestrian segregation, signage, speed control, serta emergency response.

 

TUJUAN PELATIHAN

1. Memahami prinsip dasar forklift safety dan warehouse traffic management.
2. Mengidentifikasi potensi bahaya dan risiko dalam pengoperasian forklift.
3. Memahami fungsi, komponen utama, dan prinsip kerja forklift.
4. Melakukan pre-operational inspection sebelum forklift digunakan.
5. Menerapkan prosedur pengoperasian forklift yang aman.
6. Memahami prinsip keselamatan saat melakukan loading, unloading, lifting, dan stacking.
7. Menerapkan pengendalian risiko antara forklift, pedestrian, dan kendaraan lain.
8. Memahami pengaturan jalur, speed limit, signage, dan traffic control di warehouse.
9. Mencegah kejadian seperti collision, overturn, falling load, dan struck-by accident.
10. Meningkatkan budaya keselamatan dan disiplin dalam operasional warehouse.

 

MATERI Training Online – Forklift Safety & Warehouse Traffic Management

1. Fundamental Forklift Safety

• Konsep dasar keselamatan forklift.
• Fungsi dan penggunaan forklift.
• Jenis-jenis forklift dan karakteristiknya.
• Komponen utama forklift.
• Potensi bahaya operasional forklift.
• Tanggung jawab operator dan supervisor.

2. Forklift Hazard Identification & Risk Assessment

• Identifikasi bahaya pengoperasian forklift.
• Risk Assessment pada aktivitas material handling.
• Unsafe Act & Unsafe Condition.
• Hierarchy of Controls.
• Common forklift accidents.
• Strategi pencegahan kecelakaan.

3. Pre-Operational Forklift Inspection

• Pemeriksaan kondisi forklift sebelum operasi.
• Pemeriksaan mast, fork, chain, dan attachment.
• Pemeriksaan ban dan steering.
• Pemeriksaan brake dan hydraulic system.
• Pemeriksaan horn, light, alarm, dan safety device.
• Daily inspection checklist.
• Defect reporting dan tagging.

4. Safe Forklift Operating Practices

• Safe starting dan stopping.
• Safe driving practices.
• Pengendalian kecepatan.
• Penggunaan horn.
• Pengaturan jarak aman.
• Pengoperasian di area sempit.
• Pengoperasian di persimpangan dan blind spot.
• Reverse driving safety.

5. Load Handling & Stability

• Prinsip load capacity.
• Load center dan center of gravity.
• Fork positioning.
• Safe lifting dan lowering.
• Load stability.
• Overloading prevention.
• Penanganan material dengan berbagai bentuk dan ukuran.

6. Loading, Unloading & Stacking Safety

• Prosedur loading dan unloading.
• Keselamatan saat bekerja di loading dock.
• Stacking dan unstacking material.
• Safe pallet handling.
• Pencegahan falling object.
• Penyimpanan material secara aman.
• Racking safety awareness.

7. Warehouse Traffic Management

• Konsep warehouse traffic management.
• Pemetaan jalur forklift dan pedestrian.
• One-way traffic system.
• Speed limit dan traffic control.
• Traffic intersection management.
• Blind spot management.
• Loading/unloading zone management.

8. Forklift & Pedestrian Safety

• Risiko interaksi forklift dan pedestrian.
• Pedestrian segregation.
• Designated pedestrian walkway.
• Safety barrier dan physical separation.
• Safe crossing procedure.
• Communication antara operator dan pedestrian.
• Pencegahan struck-by dan caught-between accident.

9. Warehouse Traffic Signage & Safety Marking

• Traffic signage.
• Floor marking.
• Warning sign dan mandatory sign.
• Zebra crossing dan pedestrian lane.
• Forklift parking area.
• Emergency access.
• Visibility dan lighting management.

10. Forklift Safety in Special Conditions

• Operasi di area sempit.
• Operasi pada ramp dan incline.
• Operasi di loading dock.
• Operasi pada area dengan visibilitas rendah.
• Penanganan material berukuran besar.
• Operasi di area outdoor.
• Kondisi darurat dan abnormal operation.

11. Emergency Response & Accident Prevention

• Respons terhadap forklift accident.
• Forklift overturn emergency.
• Falling load incident.
• Collision response.
• Emergency shutdown.
• Evacuation dan securing area.
• Incident reporting.

12. Forklift Safety Inspection & Performance Monitoring

• Safety inspection program.
• Operator behavior monitoring.
• Near miss reporting.
• Safety observation.
• Forklift maintenance awareness.
• Safety KPI.
• Corrective Action & Continuous Improvement.